Moldflow Analysis

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Why need to Mold CAE Before Mold Production ?

In today’s mold design process, CAE technology is more and more important, before that, Our designers cannot ensure that their design is completely correct, Process simulation is the core of CAE technology.

Mold Flow Analysis is a technique that uses data simulation software to simulate the process of injection molding and obtain some data results. These results can be used to evaluate the feasibility of the mold scheme, thereby improving the mold design scheme and plastic part design scheme. Mold flow analysis has a wide range of applications in the industrial field, especially in the field of plastic molding. It can help engineers predict and solve potential problems in the design stage, improve product quality and production efficiency. ‌
Sheet metal mold flow analysis refers to the use of data simulation software to simulate the sheet metal forming process through a computer, in order to evaluate the feasibility of the mold scheme and improve the design of the mold and plastic parts. ‌It can help engineers optimize designs, reduce the number of times physical samples are made, thereby lowering costs and time. Through mold flow analysis, it is possible to predict and solve problems such as the position of the glue port, the size of the flow channel, the design of the cooling water circuit, the product forming cycle, the size of the locking force, the trapped gas area of the product, the surface shrinkage of the product, the position of the bonding line, the flow marks and spray state, the unsaturated filling area, and product deformation. These are all problems solved through simulation before product production to ensure product quality and production efficiency

What's the main steps of Moldflow for Plastic Part?

Plastic Moldflow Analysis refers to the simulation and analysis of the flow channels, nozzles,injection process through moldflow analysis software ,in order to detemine the optimal injection molding parameters and optimize the mold structure,thereby improving the quality and production efficiency of injection molded parts.

Moldflow analysis can effectively evaluate the fluidity,filling ability, compressibility and other properties of plastic when injection. Moldflow can identify flowtime,bubble, warpage and other defects in advance and optimize the injection process parameters and mold design to ensure the stable molding quality of injection molding parts.

Fill/Pack Analysis
Cooling Analysis (Steady State And Transient Analysis)
Warp Analysis

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What's the Metal Forming Simulation

In metal forming simulation, the forming of sheet metal is simulated on the computer with the help of special software. Simulation makes it possible to detect errors and problems, such as wrinkles or splits in parts, on the computer at an early stage in forming. In this way, it is not necessary to produce real tools to run practical tests. Forming simulation has become established in the automotive industry since it is used to develop and optimize every sheet metal part.
To illustrate the metal forming process, there must be a model of the real process. This is calculated in the software using the finite element method based on implicit or explicit incremental techniques. The parameters of the model must describe the real process as accurately as possible so that the results of the simulation are realistic.

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Custom Mold CAE For Plastic and Metal Part

Why need to Mold CAE Before Mold Production ?

What's the main steps of Moldflow for Plastic Part?

What's the Metal Forming Simulation

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