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OEM/OMD Plastic Injection Moulding

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What is Plastic Injectiong Moulding Process?

Injection moulding is a manufacturing process for producing parts by injecting molten material into a mould or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity, After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers that do not melt during the injection moulding of some lower-temperature thermoplastics, can be used for some simple injection moulds.

Plastic Injection Moulding Process Steps

  • Clamping:The first step of the injection molding process is clamping. 
  • Injection: When the two plates of the mold are clamped together, injection can begin.
  • Dwelling.:In the dwelling phase, the melted plastic fills the entirety of the mold.
  • Cooling:
  • Mold Opening:
  • Ejection:
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Thermoset Material For Plastic Moulding

  • ABS
  • ABS/PC
  • PC
  • Acetal(PMMA) 
  • LDPE
  • Nylon
  • PEEK
  • PEI
  • PET
  • PP
  • POM
  • PPS
  • ABS+30GF
  • PA66+GF
  •  

Parameter of Some plastic for Injection Moulding

Material Mold Temperature(°C) Melt Temperature(°C) Melt Pressure(MPa)
PE             60-70           170-200           60-100
PP             80-90           160-220           70-100
PC             60-110           230-285           80-130
POM             90-120          160-190           80-130
ABS              50-80          170-200           60-100
PMMA              40-60          160-180           80-130

Plastic Moulding Samples From Wiesel

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Transparent Plastic Moulding Part

Some plastics can be directly made into transparent products, but these products may have higher requirements for molds and injection molding.below of Some transparent material:
  • ABS
  • PC-Good for car light
  • PP
  • PMMA
  • PE
  • PS
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Some Main Finishing For Plastic Moulding Part

All Plastics can be directly made into parts with Color and Finishing, The main Finishing :
  • Polishing
  • Mirror Polishing
  • Normal Texture
  • Rough Texture
  • Custom Texture

 
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